Funculo
Rugged Art
By Toph Bocchiaro
Photography: Toph Bocchiaro
For the past couple of years,
at bike shows from Sturgis to Laughlin, people
have gathered to see the latest creations from
Gard Hollinger and his crew (including Jay and
John Brown) from L.A. County Choprods (LACC).
Gard’s bikes grace the events and rally pages
of magazines across the globe. It seems as if
everywhere the guys from LACC go, editors and
journalists are struck by their great style—especially
among the sea of outstanding bikes present at
today’s motorcycle shows.
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Scott Gillen, a director
and producer of award-winning commercials and
music videos, is currently producing a television
series for the Speed Channel titled Build or
Bust. Created by Gillen, the show gives viewers
a chance to build a custom motorcycle. Each
episode, a motorcycle enthusiast, nicknamed
“the Wrench,” is given the chance to build a
custom bike from scratch. Working alongside
a well-known custom motorcycle builder, the
Wrench is supplied with everything needed to
build a custom motorcycle. The catch is that
he or she is given just 30 days to complete
the task. If the bike is finished, the Wrench
gets to keep the bike; if not, the participant
goes home with nothing. To add to the excitement
of the show and demonstrate for viewers how
a custom bike is built from scratch, the professional
builder must also complete a bike within the
allotted timeframe. That’s where Gard and the
LACC guys come into play.
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In the case of Funculo (this
boardtrack-inspired, Shovel-powered bike), Gard
had his work cut out for him. The entire build,
from concept to completion, took all of two
weeks. You’d think that, given such a short
time frame, corners would be cut, and easily
accessible, off-the-shelf parts would be used.
One look at the details of this hardtail proves
that notion to be false.
Gard had the idea for this
bike floating around in his head. Inspiration
was channeled from his own racing past as well
as the great motorcycles of yesteryear. No computer
renderings or even hand drawings were utilized.
As with any other great artist, he just knew
what he wanted and how this bike would come
together.
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The first thing to accomplish
was the construction of the frame. With the
aid of the young and skilled Randy Blaze of
LACC, the goosenecked, single-downtube cradle
was combined with a dual, multi-angled backbone.
The upper part of the backbone extends all the
way back to the hidden dropouts at the rear
of the frame. An interesting take on the venerable
pogo seat utilizes a backbone-mounted lever
attached to a welded-on tab. All attachment
points for the various bolt-on parts—including
the gas tank, oil tank, license-plate mount,
center stand, motormounts, rear brake caliper,
and battery box—were welded to the frame. Hand-drilled
gussets were added to key points of the frame
for both strength and aesthetics. The completed
frame and forks were sent to Andrews for the
distinctive green powdercoating that goes well
with the brass-plated fasteners.
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Continuing with the chassis,
a custom-made Garder frontend (a cross between
an old Indian leaf-spring fork and a girder
frontend) was fabricated in-house. While we’re
on the front suspension, it’s worth noting that
Gard utilized three bicycle RockShox to smooth
out the bumps in the road. Another RockShox
unit was used to soften the rigid’s ride under
the custom-made leather seat. Rolling duties
are taken care of with a set of spoke rims carrying
vintage Avon tires.
There’s not much sheetmetal
on this scoot; a gas tank and side-mounted oil
bag and air-cleaner cover are the only metal
items. They were constructed out of bead-rolled
aluminum and left unpainted. Double-top frame
tubes contain the gas tank, while the oil bag
is mounted on the right side of the swingarm.
Oil is fed through copper tubing to a vintage
Hildebrandt oil filter/cooler before entering
the Shovelhead mill.
Other interesting twists
on an old theme can be found in the left-side-exiting,
stepped exhaust pipes. Gard also modified the
PM primary to be completely open; this highlights
the slick PM mid controls while keeping with
the exposed look of the entire bike. Front and
rear brakes are handled by the European outfit
ISR. On the rear, the caliper clamps down on
the combination rotor and chain sprocket. Bolted
to the LACC handlebars are hand controls, also
by ISR. They are some of the cleanest, lightest
pieces out there, adjustable for different hand
sizes, and completely unique.
We hope you’ve gotten a
feel for what Gard—and his LACC crew—is all
about. Nothing on this bike was neglected or
hidden. It’s pretty amazing what can be created
in two weeks’ time. With elegance and power,
the LACC crew fused tradition and innovation
by designing one of the most captivating modern-retro
creations on two wheels.
When you’re ready to break
free of the pack, L.A. County Choprods has the
creative engineering to make you an original.
Tune in to the Speed Channel to check out this
build and the beautiful “wrench” who tried her
hand at building a dream bike. It could be you
next. Do you have what it takes?
GENERAL
OWNER : Build or Bust
SHOP : L.A. County Choprods (LACC)
PHONE : (310) 422-8220
WEBSITE : www.LAChoprods.com
YEAR/MAKE/MODEL: ’05/lacc/funculo
FABRICATION : LACC
ASSEMBLY : LACC
BUILD TIME : 14 days
ENGINE
YEAR/ TYPE/SIZE : ’05/Shovelhead/93ci
BUILDER : S&S
CASES : S&S
FLYWHEELS : S&S
RODS : S&S
PISTONS : S&S
CYLINDERS : S&S
HEADS : S&S
VALVES : S&S
ROCKERS : S&S
ROCKER BOXES : S&S
PUSHRODS : S&S
PUSHROD TUBES : S&S
CAM : S&S
LIFTERS : S&S
CARBURETOR : S&S Super E
AIR CLEANER : LACC
IGNITION : Mallory Distributor
EXHAUST : LACC
TRANSMISSION
YEAR/TYPE : ’05/Six-speed
CASE : Jims
GEARS : Jims
CLUTCH : PM-RSD
PRIMARY DRIVE : PM-RSD
FRAME
YEAR/TYPE : ’05 LACC/Hardtail
RAKE : 36 degrees
STRETCH : 2 inches out/0 inches up
SUSPENSION
FRONT : LACC Garder/RockShox
LENGTH : 4 inches under
REAR SWINGARM : Rigid
WHEELS, TIRES, AND BRAKES
FRONT
BUILDER/SIZE : Black Bike/19x3.5-inch
TIRE/SIZE : Avon MKII
CALIPER : LACC/ISR
ROTOR : LACC/ISR
REAR
BUILDER/SIZE : Black Bike/16x5-inch
TIRE/SIZE : Avon MKII
CALIPER : LACC/ISR Sprotor
ROTOR : LACC/ISR Sprotor
FINISH/PAINT
COLORS : Brushed metal
MOLDING : Are you joking?
PLATING/POLISHING: Cal-Tron
POWDER COATING : Andrews Powdercoating
ACCESSORIES
FRONT FENDER : See “molding”
REAR FENDER : See “molding”
FENDER STRUTS : See “molding”
GAS TANK & CAP : LACC One-off
OIL TANK : LACC One-off
HANDLEBARS : LACC
RISERS : LACC
HAND CONTROLS : LACC/ISR
FOOT CONTROLS : PM-RSD
FOOTPEGS : PM-RSD
HEADLIGHT : SJP/Exile
TAILLIGHT : LACC
LICENSE MOUNT : LACC
SEAT : LACC/RockShox/Bill Wall
ELECTRICAL : LACC
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